New Real-time load reoptimization is now live

Every truck.
Perfectly loaded.

AI that plans, balances, consolidates, and reoptimizes your loads automatically — so your fleet runs fuller, cheaper, and on time.

Start free trial See how it works ↓
app.optiload.com/dashboard
Dashboard
📦 Load Planner
🗺 Active Routes
⚖️ Compliance
🔀 Consolidation
📊 Analytics
94%
Avg Utilization
↑ +18% vs manual
0
Violations Today
↓ 100% reduction
$21k
Saved This Week
↑ +12% vs last week
Active Load — TRK-2847
Fleet Utilization
Truck #1497%
Truck #2291%
Truck #0788%

Trusted by logistics leaders across North America

Swift Freight Meridian Logistics Crestline Carriers Apex Distribution Northstar Transport Irongate Trucking
The challenge

Every empty inch costs you.

Manual load planning is slow, inconsistent, and leaves significant revenue on the table every single day.

📦
Wasted Trailer Space
The average manually-planned truck runs at 68–72% cubic utilization. The remaining 30% is revenue you're paying to haul as air.
⚠ Industry avg: 71% utilization
⚖️
Costly Compliance Failures
Axle overweight violations cost $400–$16,000 per incident, plus driver detention time, delays, and accelerated vehicle wear.
⚠ Avg fine: $400–$16,000 per incident
🔀
LTL Inefficiency
Without AI-driven consolidation, partial loads default to LTL shipping — costing 3–5× more per unit than a consolidated FTL move.
⚠ LTL vs FTL: 3–5× cost per cwt
🔄
Manual Replanning Chaos
A single last-minute cancellation sends dispatchers into 60-90 minutes of scrambling — cascading into missed windows and expensive spot buys.
⚠ Avg replanning time: 45–90 min
🗺️
Multi-Stop Loading Errors
Loading without stop-sequencing means drivers unload half the trailer at every drop just to reach the right cargo — wasting 40+ minutes per day.
⚠ 40 min/day lost per driver
📊
No Institutional Learning
Without AI, every load plan starts from scratch. There's no memory, no pattern recognition, and no compounding improvement over time.
⚠ Dispatcher turnover resets all knowledge
+18%
Average trailer space utilization improvement
−21%
Reduction in cost per shipment
0
DOT compliance violations across all Optiload-planned loads
4.2×
Average ROI at 12 months, net of subscription
The platform

Seven AI modules.
One unified platform.

Optiload covers every stage of the load lifecycle — from the moment an order is placed to after the truck returns to the yard.

01 — 3D Optimization

AI-Powered 3D Load Planning

Optiload's genetic algorithm engine evaluates millions of cargo arrangements in seconds, generating a step-by-step visual planogram for dock workers — before a single item is touched.

  • Ingests every item's exact dimensions, weight, fragility, stackability, and hazmat classification — then generates a globally optimal, constraint-respecting arrangement
  • Deep Reinforcement Learning agents train on millions of simulated loads, developing packing intelligence beyond any static rule set
  • Computer vision dock cameras verify real dimensions against the manifest in real time, catching mislabeled freight before loading begins
  • Dock workers receive a 3D interactive tablet guide showing where every pallet and carton goes, in exact sequence
↑ 10–20% space utilization ↓ 60% planning time
Load Planner — Trailer TRK-2847
Cubic Utilization 94% — Optimal ✓
02 — Compliance AI

Weight & Axle Load Balancing

Optiload builds a physics model of every trailer and runs real-time axle load simulations — eliminating overweight violations before they happen, not after the weigh station.

  • Maps cargo weight to exact axle load contributions based on position, trailer type, and DOT bridge law formulas — not just per-axle limits
  • Simulates dynamic load shift for liquids, loose cargo, and refrigerated goods, predicting weight migration during braking and turns
  • ML models trained on 500,000+ weigh station interactions predict pre-screening pass/fail before the truck reaches the scale
  • Onboard telematics feed real axle sensor data back to Optiload mid-route, alerting drivers if load shift is approaching non-compliance
0 violations ↓ 100% weigh station fines
Axle Load Distribution — Live
11.2k
Steer
33.4k
Drive
34.8k
Trailer
✓ All axles within DOT limits
03 — Load Matching

Dynamic LTL → FTL Consolidation

Optiload's real-time matching engine continuously evaluates all open orders across all lanes, clustering partial loads into full truckloads before they ever default to expensive LTL.

  • LSTM demand forecasting predicts consolidation opportunities 2–14 days out, enabling proactive capacity pre-positioning instead of reactive spot buying
  • Auction-based global optimizer finds the best combination across all open orders simultaneously — not just the nearest local match
  • Commodity compatibility engine prevents hazmat separation violations, food/chemical mixing, and temperature-sensitive load conflicts
  • When consolidation isn't possible, AI auto-connects to DAT/Truckstop.com for spot capacity at market rates
↓ 10–25% fewer trucks ↓ $8–15/unit freight cost
Consolidation Engine — Today
Shipper A
Shipper B
Shipper C
+2 more
— AI consolidated into 1 FTL vs 5 LTL —
Route: Chicago → Nashville
Departs tomorrow · 06:00
$1,840
saved
97%
Fill Rate
5→1
Trucks
-38%
LTL moves
04 — Multi-Stop AI

Route-Aware Loading Sequencing

For multi-stop routes, Optiload solves the delivery sequence and load order simultaneously — so every item is accessible at every stop without unpacking the entire trailer.

  • Solves the Traveling Salesman Problem and load sequence jointly — trading off route length against unload complexity to minimize total trip cost
  • Encodes stop-specific constraints: delivery time windows, dock equipment at each location, and partial unload scenarios
  • Driver mobile app shows stop-by-stop unloading instructions — "at stop 3: remove pallets 4, 7, and 9 from the right wall"
  • Customer ETAs accurate to ±15 minutes, computed from the exact stop sequence and load plan
↓ 40 min/day per driver ↑ ETA accuracy to ±15 min
Route Sequence — TRK-2847
Nashville DC — Origin
18 pallets loaded · Departed 06:00
✓ Done
2
Memphis Warehouse
Drop 6 pallets (right wall)
ETA 08:45
3
Birmingham Retail Hub
Drop 7 pallets (rear section)
ETA 11:20
4
Montgomery Final Mile
Drop 5 pallets (full unload)
ETA 13:50
05 — Real-Time AI

Real-Time Reoptimization

Optiload monitors every active load 24/7. When disruptions happen — cancellations, breakdowns, weather, new urgent orders — it replans in seconds, not hours.

  • Event-driven trigger system monitors 14 disruption event types and initiates replanning automatically — no dispatcher intervention needed
  • Fast metaheuristic solvers (Large Neighborhood Search, Tabu Search) find near-optimal solutions in under 10 seconds
  • Configurable autonomy: decision-support mode presents 3 options for dispatcher approval, or fully autonomous mode executes and notifies
  • Updated ETAs push automatically to customer portals; carriers and drivers receive revised instructions without a phone call
8s replan vs 60+ min manual ↓ Missed delivery windows
Disruption Feed — Live
⚠️
Order Cancelled — TRK-2847
Memphis stop (6 pallets) removed. 128 cu ft freed.
Triggered replan
9:14 AM
🧠
AI Evaluating 3 Options
Scoring fill candidates and revised stop sequences…
9:14 AM
Replanned in 8 seconds
Added Huntsville drop-in (4 pallets). Utilization: 91%. Driver notified.
Resolved
9:14 AM
06 — Machine Learning

Continuous Learning Engine

Every completed load feeds Optiload's learning engine. Over time, it builds operational intelligence that no human dispatcher could replicate — and it never forgets, never burns out, never leaves.

  • After each trip, Optiload scores the plan against actuals — space utilization, axle readings at weigh stations, unload time per stop — creating a closed improvement loop
  • Anomaly detection identifies which product combinations consistently underuse space, which lanes have uncaptured consolidation opportunities, and which load configurations correlate with damage
  • LSTM forecasting models predict lane volume 2–6 weeks out for proactive carrier contracting and pre-positioned capacity
  • Models retrain automatically weekly on new trip data, continuously adapting to seasonal shifts, new customers, and fleet changes
↑ 15% efficiency gain Year 1 Compounding ROI
90-Day Performance Trend
Space Utilization94.2% (+12.1%)
Consolidation Rate78% (+23%)
On-Time Delivery97.8% (+4.2%)
Compliance Score100%
Cost Per Shipment Trend↓ 21.4%
07 — Integrations

Connects to Everything You Already Run

Optiload isn't a standalone tool — it's an intelligence layer that plugs into every system in your logistics stack, amplifying the value of everything you've already built.

  • Bidirectional WMS sync aligns pick sequences with load order — items loaded last are picked first, eliminating dock/warehouse misalignment
  • Native connectors for all major TMS platforms: MercuryGate, McLeod, Oracle TMS, SAP TM, Blue Yonder — Optiload sits alongside, not replacing, your existing stack
  • ELD integration ensures no load plan exceeds driver HOS availability — compliance is built in, not bolted on
  • Full Digital Twin capability runs continuous what-if simulations against 50+ disruption scenarios before they reach the road
60+ pre-built connectors REST API + Webhooks
Connected Systems
📦
WMS
● Live
Optiload
● Core
🚛
TMS
● Live
📍
ELD / HOS
● Live
🌡️
IoT Sensors
● Live
📋
OMS
● Live
👁️
Dock Vision
● Live
💹
Load Boards
● Live
📊
BI & Analytics
● Live
Measured outcomes

Numbers measured.
Not estimated.

Across 120+ Optiload customers over 18 months of production operation.

📦
+18%
Trailer space utilization, average across all fleet types
💰
−21%
Cost per shipment including fuel, labor, and carrier cost
⚖️
0
Compliance violations across all Optiload-planned loads since launch
⏱️
8s
Average disruption replan time, down from 60+ minutes
🚛
−23%
Trucks required per week through consolidation and utilization gains
📍
97.8%
On-time delivery rate, up from 87.4% industry average
−68%
Load planning time — from 45 minutes to under 90 seconds
📈
4.2×
Average ROI at 12 months, net of platform subscription cost
How it works

AI at every stage
of the load lifecycle.

Optiload runs through the entire spine of your operation — from order intake to post-trip learning.

1
Order Placed → Consolidation Matching + Demand Forecast

The moment an order enters your OMS, Optiload evaluates it for consolidation opportunity against all open loads on compatible lanes. LSTM forecasting simultaneously predicts volume on that lane for the next 14 days — enabling proactive capacity decisions before trucks are committed.

LSTM ForecastingAuction MatchingOMS Integration
2
Load Planning → 3D Packing + Axle Compliance + Route Sequencing

Optiload's core engine solves three problems simultaneously — not sequentially — so every trade-off between packing density, weight compliance, and stop sequence is globally optimal. A visual planogram and loading instructions are generated in under 90 seconds.

Genetic AlgorithmsReinforcement LearningPhysics SimulationTSP Solver
3
Warehouse Pick → Sequence Aligned to Load Plan

Optiload pushes pick sequences to your WMS that are the reverse of the loading order — items loaded last are picked first. This eliminates the common failure where warehouse and dock operations are misaligned, causing costly double-handling of freight.

WMS SyncPick SequencingDock Assignment
4
Loading Dock → Step-by-Step Instructions + CV Verification

Dock workers receive a 3D tablet guide showing exactly where each item goes. Computer vision cameras verify physical dimensions match the manifest in real time, catching mislabeled freight before it disrupts the plan.

Computer Vision3D Load GuideTablet App
5
Departure → Compliance Check + ELD Validation

Before the truck rolls, Optiload runs a final pre-departure checklist: axle loads verified against onboard sensor readings, driver HOS validated against route time, all documents confirmed. Trucks depart only when every check passes.

ELD IntegrationIoT Axle SensorsPre-Trip Compliance
6
In Transit → Real-Time Reoptimization + Predictive ETAs

Optiload monitors every active load through telematics, ELD feeds, and traffic data. Disruptions trigger a replan in seconds. Customers get updated ETAs automatically. Drivers get revised instructions on their ELD — no dispatcher call required.

Event-Driven EngineTabu SearchTelematics APICustomer Portal
7
Delivery → Unload Sequencing Guidance Per Stop

At each stop, the driver app shows exactly which pallets to unload and in what order. This eliminates the "dig-out" problem on multi-drop routes, saving 30–40 minutes per driver per day.

Driver Mobile AppStop-by-Stop Guidance
8
Post-Trip → Performance Scoring + Model Retraining

When the truck returns, Optiload scores the completed load against every metric: space utilization, axle weights, unload times, damage reports. This data immediately feeds the retraining pipeline. Every trip makes the next one smarter — automatically.

Automated ScoringWeekly RetrainingAnomaly Detection
Customer stories

Loved by operators
at every scale.

★★★★★

"We were at 71% load utilization and thought that was normal. Optiload got us to 93% in 60 days. That's like getting 4 trucks worth of capacity for free. It paid for itself in the first month."

MR
Marcus Reynolds
VP Operations, Meridian Logistics
↑ 22% utilization · $2.1M/yr
★★★★★

"We used to get 3–4 overweight violations per month. Since Optiload, we've had zero in 14 months. That's not just the fines — it's driver time, vehicle wear, and our insurance premiums."

SK
Sandra Kim
Director of Safety, Crestline Carriers
0 violations in 14 months
★★★★★

"The consolidation engine alone was worth the investment. We cut LTL moves by 38% on our Midwest network. That's a $400K annual swing on freight cost from a single region."

DT
Derek Thornton
Chief Supply Chain Officer, Apex Distribution
$400K saved · LTL −38%
Pricing

Simple. Transparent.

Every plan includes full onboarding, integrations, and 24/7 support. No hidden fees.

Starter
$30
per month

For carriers and 3PLs managing up to 50 loads per day.


  • 3D Load Planning & Space Optimization
  • Axle Weight Compliance Engine
  • Route-Aware Sequencing
  • Driver Mobile App
  • TMS + WMS Integration (1 each)
  • Standard analytics dashboard
  • Real-Time Reoptimization
  • Load Consolidation Engine
  • Computer Vision Dock Verification
Start free trial
Enterprise
Custom
 

For large carriers managing 300+ daily loads at national scale.


  • Everything in Professional
  • Digital Twin + Scenario Modeling
  • 6-week demand forecasting
  • Autonomous replanning mode
  • Custom ML model training
  • Dedicated Customer Success Manager
  • SLA guarantees + 99.99% uptime
  • On-premise deployment option
  • SSO + Advanced RBAC
Talk to sales
Get started

Your next Shipment
could be better.

Join 120+ logistics operators running smarter with Optiload. Start your free 30-day trial — full access, no credit card required.

30-day free trial · Full access · No credit card · Setup in 2 hours